2008 Ktm 530 Exc R

2008 Ktm 530 Exc R

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KTM 530 EXC-R EU 2008 Manuals

Manuals and User Guides for KTM 530 EXC-R EU 2008. We have 1 KTM 530 EXC-R EU 2008 manual available for free PDF download: Owner's Manual

KTM 530 EXC-R EU 2008 Owner's Manual

KTM 530 EXC-R EU 2008 Owner's Manual (125 pages)

KTM Owner's Manual Motorcycle 450 EXC-R EU, 450 EXC-R AUS/UK, 450 EXC-R SIX DAYS, 450 EXC-R USA, 450 XCR-W USA, 450 XCR-W ZA, 530 EXC-R EU, 530 EXC-R AUS/UK, 530 EXC-R SIX DAYS, 530 EXC-R USA, 530 XCR-W USA, 530 XCR-W ZA

Brand: KTM | Category: Motorcycle | Size: 4.92 MB

Table of Contents
  • 4

    Table of Contents

  • 7

    Means of Representation

  • 8

    Important Notes

  • 10

    Location of Serial Numbers

    • 10

      Chassis Number

    • 10

      Type Label

    • 10

      Key Number (EXC-R EU, EXC-R AUS/UK, EXC-R USA)

    • 10

      Engine Number

    • 10

      Fork Part Number

    • 11

      Shock Absorber Part Number

  • 12

    Operating Elements

    • 12

      Clutch Lever

    • 12

      Hand Brake Lever

    • 12

      Short Circuit Button (EVERY XCR-W MODELS)

    • 12

      Short Circuit Button (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)

    • 12

      Emergency OFF Switch (EXC-R AUS/UK)

    • 13

      Emergency OFF Switch (EXC-R USA)

    • 13

      Ignition Switch (EXC-R USA)

    • 13

      Electric Starter Button (EXC-R EU, EXC-R SIX DAYS, EXC-R USA, XCR-W)

    • 13

      Electric Starter Button (EXC-R AUS/UK)

    • 13

      Light Switch (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)

    • 14

      Light Switch (EVERY XCR-W MODELS)

    • 14

      Light Switch (EXC-R USA)

    • 14

      Headlight Flasher Switch (EXC-R USA)

    • 14

      Horn (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)

    • 14

      Horn (EXC-R USA)

    • 15

      Flasher Switch (EXC-R EU, EXC-R AUS/UK)

    • 15

      Flasher Switch (EXC-R USA)

    • 15

      Overview of Indicator Lamps (EXC-R EU, EXC-R AUS/UK, EXC-R USA)

    • 15

      Overview of Indicator Lamps (EXC-R SIX DAYS)

    • 15

      Speedometer

    • 16

      Speedometer Activation and Test

    • 16

      Tripmaster Switch

    • 16

      Setting Kilometers or Miles

    • 17

      Setting the Clock

    • 17

      Adjusting Speedometer Functions

    • 18

      Querying Lap Time

    • 18

      Display Mode SPEED

    • 18

      Display Mode SPEED/H (Service Hours)

    • 19

      Display Mode SPEED / CLK (Time)

    • 19

      Display Mode SPEED/LAP (Lap Time)

    • 19

      Display Mode SPEED/ODO (Odometer)

    • 19

      Display Mode SPEED/TR1 (Trip Master 1)

    • 20

      Display Mode SPEED/TR2 (Trip Master 2)

    • 20

      Disply Mode SPEED/A1 (Average Speed 1)

    • 20

      Display Mode SPEED/A2 (Average Speed 2)

    • 21

      Display Mode SPEED/S1 (Stop Watch 1)

    • 21

      Display Mode SPEED/S2 (Stop Watch 2)

    • 22

      Fuel Tap

    • 22

      Opening Filler Cap

    • 22

      Closing Filler Cap

    • 23

      Choke (EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W)

    • 23

      Choke (EXC-R EU)

    • 23

      Shift Lever

    • 23

      Foot Brake Pedal

    • 24

      Kickstarter

    • 24

      Side Stand

    • 24

      Steering Lock (EXC-R EU, EXC-R AUS/UK, EXC-R USA)

    • 24

      Locking the Steering (EXC-R EU, EXC-R AUS/UK, EXC-R USA)

    • 25

      Unlocking the Steering (EXC-R EU, EXC-R AUS/UK, EXC-R USA)

  • 26

    General Tips and Hints On Putting Into Operation

    • 26

      Advice On First Use

    • 27

      Running in the Engine

  • 28

    Riding Instructions

    • 28

      Checks before Putting Into Operation

    • 28

      Starting

    • 29

      Starting Up

    • 29

      Shifting, Riding

    • 29

      Braking

    • 30

      Stopping, Parking

    • 30

      Refueling

  • 31

    Greasing and Service Table

    • 31

      Important Maintenance Work to Be Carried Out By an Authorized KTM Workshop

    • 32

      Important Maintenance Work to Be Carried Out By an Authorized KTM Workshop. (As Additional Order)

    • 32

      Important Checks and Maintenance Work to Be Carried Out By the Rider

  • 34

    Maintenance Work On Chassis and Engine

    • 34

      Jacking Up the Motorcycle

    • 34

      Removing the Motorcycle From the Work Stand

    • 34

      Checking the Basic Chassis Setting with the Rider's Weight

    • 34

      Compression Damping of Shock Absorber

    • 34

      Adjusting High-Speed Compression Damping of the Shock Absorber

    • 35

      Adjusting the Low-Speed Compression Damping of the Shock Absorber

    • 35

      Adjusting Rebound Damping of the Shock Absorber

    • 36

      Measuring Rear Wheel Sag Unloaded

    • 36

      Checking Static Sag of the Shock Absorber

    • 37

      Checking the Riding Sag of the Shock Absorber

    • 37

      Adjusting Spring Preload of the Shock Absorber

    • 38

      Adjusting Riding Sag

    • 38

      Removing the Shock Absorber

    • 38

      Installing Shock Absorber

    • 39

      Checking Basic Setting of Fork

    • 39

      Adjusting Compression Damping of Fork

    • 39

      Adjusting Rebound Damping of Fork

    • 40

      Adjusting Spring Preload of the Fork

    • 40

      Bleeding Fork Legs

    • 41

      Cleaning Dust Boots of Fork Legs

    • 41

      Loosening the Fork Protection

    • 41

      Positioning the Fork Protection

    • 41

      Checking Play of Steering Head Bearing

    • 42

      Adjusting Play of Steering Head Bearing (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)

    • 42

      Adjusting Play of Steering Head Bearing (EXC-R SIX DAYS, XCR-W USA)

    • 43

      Fork Offset (EXC-R SIX DAYS, XCR-W USA)

    • 43

      Setting the Fork Offset (EXC-R SIX DAYS, XCR-W USA)

    • 43

      Removing the Fork Legs

    • 44

      Installing the Fork Legs

    • 45

      Removing the Fork Protector

    • 45

      Installing the Fork Protector

    • 45

      Removing the Lower Triple Clamp (EXC-R SIX DAYS, XCR-W USA)

  • 46

    Removing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)

  • 46

    Installing the Lower Triple Clamp (EXC-R SIX DAYS, XCR-W USA)

  • 47

    Installing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)

  • 48

    Greasing the Steering Head Bearing

  • 48

    Dismounting the Front Fender

  • 48

    Installing the Front Fender

  • 48

    Removing Headlight Mask with Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)

  • 49

    Refitting the Headlight Mask with the Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)

  • 49

    Dismount the Start Number Plate (XCR-W USA)

  • 49

    Fitting the Start Number Plate (XCR-W USA)

  • 49

    Handlebar Position

  • 50

    Adjusting Handlebar Position

  • 51

    Checking Gas Bowden Cable Route

  • 52

    Checking Play in the Gas Bowden Cable

  • 52

    Adjusting the Gas Bowden Cable Play

  • 52

    Checking Chain Dirt

  • 52

    Cleaning the Chain

  • 53

    Checking the Chain Tension

  • 53

    Checking the Chain Tension When Fitting Rear Wheel

  • 54

    Checking the Rear Sprocket / Engine Sprocket for Wear

  • 54

    Checking Chain Wear

  • 54

    Adjusting the Chain Tension

  • 55

    Adjusting Chain Tension - After Checking

  • 56

    Adjusting Chain Tension - Fitting Rear Wheel

  • 56

    Adjusting Chain Guide

  • 56

    Brake Fluid Reservoir

  • 57

    Brake Calipers

  • 57

    Checking Brake Discs

  • 57

    Checking Free Play of Hand Brake Lever

  • 58

    Adjusting Basic Position of Handbrake Lever (Every XCR-W Models)

  • 58

    Adjusting Free Travel of Handbrake Lever (Every EXC-R Models)

  • 58

    Checking the Front Brake Fluid Level

  • 58

    Topping Up the Front Brake Fluid

  • 59

    Checking the Front Brake Linings

  • 60

    Removing Front Brake Linings

  • 60

    Installing the Front Brake Linings

  • 61

    Changing the Front Brake Linings

  • 61

    Checking Free Play of Foot Brake Lever

  • 62

    Adjusting Basic Position of Footbrake Lever

  • 62

    Checking the Rear Brake Fluid Level

  • 63

    Adding Rear Brake Fluid

  • 63

    Checking Rear Brake Linings

  • 64

    Removing Rear Brake Linings

  • 64

    Installing the Rear Brake Linings

  • 65

    Changing the Rear Brake Linings

  • 65

    Removing Front Wheel

  • 66

    Fitting Front Wheel

  • 67

    Removing Rear Wheel

  • 67

    Fitting Rear Wheel

  • 68

    Tire Condition Checking

  • 68

    Checking Tire Air Pressure

  • 69

    Checking Spoke Tension

  • 69

    Removing the Battery

    • 69

      Installing the Battery

    • 70

      Recharging the Battery

    • 71

      Removing a Fuse

    • 71

      Replacing the Fuse

    • 71

      Removing the Seat

    • 71

      Mounting the Seat

    • 72

      Dismounting the Fuel Tank

    • 72

      Installing the Fuel Tank

    • 73

      Cooling System

    • 73

      Checking Antifreeze and Coolant Level

    • 74

      Checking the Coolant Level

    • 74

      Draining Coolant

    • 75

      Refilling Coolant

    • 75

      Glass Fiber Yarn Filling of Main Silencer

    • 75

      Removing Main Silencer

    • 76

      Fitting the Main Silencer

    • 76

      Dismounting the Air Filter Box Lid

    • 76

      Installing the Air Filter Box Lid

    • 76

      Removing the Air Filter

    • 77

      Installing the Air Filter

    • 77

      Cleaning Air Filter

    • 77

      Adjusting Basic Position of Clutch Lever

    • 77

      Checking Fluid Level of Hydraulic Clutch

    • 78

      Changing Fluid Level of Hydraulic Clutch

    • 79

      Carburetor - Idle

    • 79

      Carburetor - Adjusting Idle

    • 80

      Emptying the Carburetor Float Chamber

    • 81

      Checking Engine Oil Level

    • 81

      Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen

    • 81

      Draining Engine Oil, Cleaning Engine Oil Screen

    • 82

      Removing the Oil Filter

    • 82

      Mounting Oil Filter

    • 83

      Filling Up with Engine Oil

    • 83

      Topping Up Engine Oil

    • 83

      Checking Gear Oil Level

    • 84

      Changing Gear Oil, Cleaning Gear Oil Screen

    • 84

      Draining Gear Oil, Cleaning Gear Oil Screen

    • 85

      Filling Up with Gear Oil

    • 85

      Topping Up with Gear Oil

  • 86

    Troubleshooting

  • 88

    Cleaning

    • 88

      Cleaning Motorcycle

  • 89

    Storage

    • 89

      Putting Into Operation After Storage

  • 90

    Technical Data - Engine

    • 90

      Capacity - Engine Oil

    • 90

      Capacity - Gear Oil

    • 91

      Capacity - Coolant

  • 92

    Technical Data - Engine Tightening Torques

  • 94

    Technical Data - Carburetor

    • 94

      Exc-R Eu, 450 Exc-R Aus/Uk (3900I)

    • 94

      Exc-R Six Days, 450 Exc-R Usa, 450 Xcr-W (3900L)

    • 95

      Exc-R Eu, 530 Exc-R Aus/Uk (3900J)

    • 95

      Exc-R Six Days, 530 Exc-R Usa, 530 Xcr-W (3900M)

  • 96

    Technical Data - Chassis

    • 97

      Lighting Equipment

    • 97

      Tires

    • 97

      Capacity - Fuel

  • 98

    Technical Data - Fork

  • 99

    Technical Data - Shock Absorber

  • 100

    Technical Data - Chassis Tightening Torques

  • 102

    Wiring Diagram

    • 102

      Wiring Diagram (EXC-R EU)

    • 104

      Wiring Diagram (EXC-R AUS/UK)

    • 106

      Wiring Diagram (EXC-R USA)

    • 110

      Wiring Diagram (EXC-R SIX DAYS)

    • 112

      Wiring Diagram (XCR-W USA)

    • 114

      Wiring Diagram (XCR-W ZA)

  • 116

    Substances

  • 117

    Auxiliary Substances

  • 119

    Standards

  • 120

    Consumer Information (Exc-R Usa)

  • 122

    Index

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  • KTM 530 EXC-R USA
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2008 Ktm 530 Exc R

Source: https://www.manualslib.com/products/Ktm-530-Exc-R-Eu-2008-7034881.html

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