2008 Ktm 530 Exc R
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KTM 530 EXC-R EU 2008 Manuals
Manuals and User Guides for KTM 530 EXC-R EU 2008. We have 1 KTM 530 EXC-R EU 2008 manual available for free PDF download: Owner's Manual
KTM 530 EXC-R EU 2008 Owner's Manual (125 pages)
KTM Owner's Manual Motorcycle 450 EXC-R EU, 450 EXC-R AUS/UK, 450 EXC-R SIX DAYS, 450 EXC-R USA, 450 XCR-W USA, 450 XCR-W ZA, 530 EXC-R EU, 530 EXC-R AUS/UK, 530 EXC-R SIX DAYS, 530 EXC-R USA, 530 XCR-W USA, 530 XCR-W ZA
Brand: KTM | Category: Motorcycle | Size: 4.92 MB
Table of Contents
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4
Table of Contents
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7
Means of Representation
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8
Important Notes
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10
Location of Serial Numbers
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10
Chassis Number
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10
Type Label
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10
Key Number (EXC-R EU, EXC-R AUS/UK, EXC-R USA)
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10
Engine Number
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10
Fork Part Number
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11
Shock Absorber Part Number
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12
Operating Elements
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12
Clutch Lever
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12
Hand Brake Lever
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12
Short Circuit Button (EVERY XCR-W MODELS)
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12
Short Circuit Button (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)
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12
Emergency OFF Switch (EXC-R AUS/UK)
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13
Emergency OFF Switch (EXC-R USA)
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13
Ignition Switch (EXC-R USA)
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13
Electric Starter Button (EXC-R EU, EXC-R SIX DAYS, EXC-R USA, XCR-W)
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13
Electric Starter Button (EXC-R AUS/UK)
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13
Light Switch (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)
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14
Light Switch (EVERY XCR-W MODELS)
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14
Light Switch (EXC-R USA)
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14
Headlight Flasher Switch (EXC-R USA)
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14
Horn (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS)
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14
Horn (EXC-R USA)
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15
Flasher Switch (EXC-R EU, EXC-R AUS/UK)
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15
Flasher Switch (EXC-R USA)
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15
Overview of Indicator Lamps (EXC-R EU, EXC-R AUS/UK, EXC-R USA)
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15
Overview of Indicator Lamps (EXC-R SIX DAYS)
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15
Speedometer
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16
Speedometer Activation and Test
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16
Tripmaster Switch
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16
Setting Kilometers or Miles
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17
Setting the Clock
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17
Adjusting Speedometer Functions
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18
Querying Lap Time
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18
Display Mode SPEED
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18
Display Mode SPEED/H (Service Hours)
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19
Display Mode SPEED / CLK (Time)
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19
Display Mode SPEED/LAP (Lap Time)
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19
Display Mode SPEED/ODO (Odometer)
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19
Display Mode SPEED/TR1 (Trip Master 1)
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20
Display Mode SPEED/TR2 (Trip Master 2)
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20
Disply Mode SPEED/A1 (Average Speed 1)
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20
Display Mode SPEED/A2 (Average Speed 2)
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21
Display Mode SPEED/S1 (Stop Watch 1)
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21
Display Mode SPEED/S2 (Stop Watch 2)
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22
Fuel Tap
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22
Opening Filler Cap
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22
Closing Filler Cap
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23
Choke (EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W)
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23
Choke (EXC-R EU)
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23
Shift Lever
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23
Foot Brake Pedal
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24
Kickstarter
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24
Side Stand
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24
Steering Lock (EXC-R EU, EXC-R AUS/UK, EXC-R USA)
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24
Locking the Steering (EXC-R EU, EXC-R AUS/UK, EXC-R USA)
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25
Unlocking the Steering (EXC-R EU, EXC-R AUS/UK, EXC-R USA)
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26
General Tips and Hints On Putting Into Operation
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26
Advice On First Use
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27
Running in the Engine
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28
Riding Instructions
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28
Checks before Putting Into Operation
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28
Starting
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29
Starting Up
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29
Shifting, Riding
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29
Braking
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30
Stopping, Parking
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30
Refueling
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31
Greasing and Service Table
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31
Important Maintenance Work to Be Carried Out By an Authorized KTM Workshop
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32
Important Maintenance Work to Be Carried Out By an Authorized KTM Workshop. (As Additional Order)
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32
Important Checks and Maintenance Work to Be Carried Out By the Rider
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34
Maintenance Work On Chassis and Engine
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34
Jacking Up the Motorcycle
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34
Removing the Motorcycle From the Work Stand
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34
Checking the Basic Chassis Setting with the Rider's Weight
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34
Compression Damping of Shock Absorber
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34
Adjusting High-Speed Compression Damping of the Shock Absorber
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35
Adjusting the Low-Speed Compression Damping of the Shock Absorber
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35
Adjusting Rebound Damping of the Shock Absorber
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36
Measuring Rear Wheel Sag Unloaded
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36
Checking Static Sag of the Shock Absorber
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37
Checking the Riding Sag of the Shock Absorber
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37
Adjusting Spring Preload of the Shock Absorber
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38
Adjusting Riding Sag
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38
Removing the Shock Absorber
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38
Installing Shock Absorber
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39
Checking Basic Setting of Fork
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39
Adjusting Compression Damping of Fork
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39
Adjusting Rebound Damping of Fork
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40
Adjusting Spring Preload of the Fork
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40
Bleeding Fork Legs
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41
Cleaning Dust Boots of Fork Legs
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41
Loosening the Fork Protection
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41
Positioning the Fork Protection
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41
Checking Play of Steering Head Bearing
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42
Adjusting Play of Steering Head Bearing (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
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42
Adjusting Play of Steering Head Bearing (EXC-R SIX DAYS, XCR-W USA)
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43
Fork Offset (EXC-R SIX DAYS, XCR-W USA)
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43
Setting the Fork Offset (EXC-R SIX DAYS, XCR-W USA)
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43
Removing the Fork Legs
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44
Installing the Fork Legs
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45
Removing the Fork Protector
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45
Installing the Fork Protector
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45
Removing the Lower Triple Clamp (EXC-R SIX DAYS, XCR-W USA)
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46
Removing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
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46
Installing the Lower Triple Clamp (EXC-R SIX DAYS, XCR-W USA)
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47
Installing the Lower Triple Clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)
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48
Greasing the Steering Head Bearing
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48
Dismounting the Front Fender
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48
Installing the Front Fender
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48
Removing Headlight Mask with Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)
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49
Refitting the Headlight Mask with the Headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA)
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49
Dismount the Start Number Plate (XCR-W USA)
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49
Fitting the Start Number Plate (XCR-W USA)
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49
Handlebar Position
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50
Adjusting Handlebar Position
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51
Checking Gas Bowden Cable Route
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52
Checking Play in the Gas Bowden Cable
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52
Adjusting the Gas Bowden Cable Play
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52
Checking Chain Dirt
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52
Cleaning the Chain
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53
Checking the Chain Tension
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53
Checking the Chain Tension When Fitting Rear Wheel
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54
Checking the Rear Sprocket / Engine Sprocket for Wear
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54
Checking Chain Wear
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54
Adjusting the Chain Tension
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55
Adjusting Chain Tension - After Checking
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56
Adjusting Chain Tension - Fitting Rear Wheel
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56
Adjusting Chain Guide
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56
Brake Fluid Reservoir
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57
Brake Calipers
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57
Checking Brake Discs
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57
Checking Free Play of Hand Brake Lever
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58
Adjusting Basic Position of Handbrake Lever (Every XCR-W Models)
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58
Adjusting Free Travel of Handbrake Lever (Every EXC-R Models)
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58
Checking the Front Brake Fluid Level
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58
Topping Up the Front Brake Fluid
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59
Checking the Front Brake Linings
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60
Removing Front Brake Linings
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60
Installing the Front Brake Linings
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61
Changing the Front Brake Linings
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61
Checking Free Play of Foot Brake Lever
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62
Adjusting Basic Position of Footbrake Lever
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62
Checking the Rear Brake Fluid Level
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63
Adding Rear Brake Fluid
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63
Checking Rear Brake Linings
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64
Removing Rear Brake Linings
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64
Installing the Rear Brake Linings
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65
Changing the Rear Brake Linings
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65
Removing Front Wheel
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66
Fitting Front Wheel
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67
Removing Rear Wheel
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67
Fitting Rear Wheel
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68
Tire Condition Checking
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68
Checking Tire Air Pressure
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69
Checking Spoke Tension
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69
Removing the Battery
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69
Installing the Battery
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70
Recharging the Battery
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71
Removing a Fuse
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71
Replacing the Fuse
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71
Removing the Seat
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71
Mounting the Seat
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72
Dismounting the Fuel Tank
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72
Installing the Fuel Tank
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73
Cooling System
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73
Checking Antifreeze and Coolant Level
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74
Checking the Coolant Level
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74
Draining Coolant
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75
Refilling Coolant
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75
Glass Fiber Yarn Filling of Main Silencer
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75
Removing Main Silencer
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76
Fitting the Main Silencer
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76
Dismounting the Air Filter Box Lid
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76
Installing the Air Filter Box Lid
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76
Removing the Air Filter
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77
Installing the Air Filter
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77
Cleaning Air Filter
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77
Adjusting Basic Position of Clutch Lever
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77
Checking Fluid Level of Hydraulic Clutch
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78
Changing Fluid Level of Hydraulic Clutch
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79
Carburetor - Idle
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79
Carburetor - Adjusting Idle
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80
Emptying the Carburetor Float Chamber
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81
Checking Engine Oil Level
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81
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
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81
Draining Engine Oil, Cleaning Engine Oil Screen
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82
Removing the Oil Filter
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82
Mounting Oil Filter
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83
Filling Up with Engine Oil
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83
Topping Up Engine Oil
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83
Checking Gear Oil Level
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84
Changing Gear Oil, Cleaning Gear Oil Screen
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84
Draining Gear Oil, Cleaning Gear Oil Screen
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85
Filling Up with Gear Oil
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85
Topping Up with Gear Oil
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86
Troubleshooting
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88
Cleaning
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88
Cleaning Motorcycle
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89
Storage
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89
Putting Into Operation After Storage
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90
Technical Data - Engine
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90
Capacity - Engine Oil
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90
Capacity - Gear Oil
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91
Capacity - Coolant
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92
Technical Data - Engine Tightening Torques
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94
Technical Data - Carburetor
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94
Exc-R Eu, 450 Exc-R Aus/Uk (3900I)
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94
Exc-R Six Days, 450 Exc-R Usa, 450 Xcr-W (3900L)
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95
Exc-R Eu, 530 Exc-R Aus/Uk (3900J)
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95
Exc-R Six Days, 530 Exc-R Usa, 530 Xcr-W (3900M)
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96
Technical Data - Chassis
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97
Lighting Equipment
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97
Tires
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97
Capacity - Fuel
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98
Technical Data - Fork
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99
Technical Data - Shock Absorber
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100
Technical Data - Chassis Tightening Torques
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102
Wiring Diagram
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102
Wiring Diagram (EXC-R EU)
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104
Wiring Diagram (EXC-R AUS/UK)
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106
Wiring Diagram (EXC-R USA)
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110
Wiring Diagram (EXC-R SIX DAYS)
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112
Wiring Diagram (XCR-W USA)
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114
Wiring Diagram (XCR-W ZA)
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116
Substances
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117
Auxiliary Substances
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119
Standards
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120
Consumer Information (Exc-R Usa)
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122
Index
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